Ford 7.3L Power Stroke (1999-2003) :: Removing Air Filter Intake At Turbo
Dumb question but how do I remove the air filter intake from the turbo Its a little oily there from a fuel or oil leak but I dont see a clamp holding it on the turbo?
Also what is the e clip? Is it the little thing holding the wastegate rod on the exhaust turbine? Can I just pull the rod up off the clip?
Ford 6.0L Power Stroke Diesel :: 2003 F250 Crank But No Start - Popping Noise Out Of The Intake?
My 2003 f250 6.0l just up and quit. It make a popping noise out of the intake when cranking. I am getting 1150 psi at the icp and ipr is at 62% which seems high to me. The FICM voltage seem fine unless the batteries are drained and I am getting FICM sync. I replaced the HPOP, ICP sensor and IPR about a year ago. I recently replaced the air conditioning compressor and power steering pump. I am at a bit of a loss. I did pull the IPR and everything looked fine.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: When To Rebuild Transfer Case / Mileage
I have this 99f250 and it has a 273f, the transmission side of the case has threads stripped so I am about to remove and retap them. While its out should I consider rebuilding this thing? 197k miles, operates decently although the rear bearing on output side is my first thought to replace from mileage only.
View 1 RepliesFord 7.3L Power Stroke (1999-2003) :: Transfer Case Motor Replacement
Do we need to drain the fluid to change the transfer case motor?
View 3 RepliesFord 6.7L Power Stroke Diesel :: Front Crank Case Seal Leaking?
Couple weeks ago found some oil drops in the drive way so I got Underneath to see this disappointment. Hope the pictures come through for you all to see. She's been in the shop since Monday.
front crank case seal gone bad! what a mess.
Ford 7.3L Power Stroke (1999-2003) :: Oil In Cold Air Intake
What does it mean when you find oil in in the cold air intake, is this normal?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Air Intake Relay Bad?
While doing a visual inspection I noticed that the AIH hot wire (captured nut wire) had broken off and was laying loose. I removed the wire from the relay and made a new 8 gauge wire, I connected it to the relay and was about to add it to the AIH when I got a healthy spark ( it touched the ground wire ) and yes the truck was not running and the key was out at the time.
This sounds to me like the relay has gone south, am I right??? I have a new OEM relay to install but I have a question. In what order are the wires and ceramic fitting go on the AIH post???
Ford 7.3L Power Stroke (1999-2003) :: Clicking Noise Coming Just Forward Of Chain Section Of Transfer Case
I bought a 2000 Ex PSD 4x4 in september. I have refreshed the suspension in the last 4 months; leafs, shocks, etc. I developed a vibration over 50mph after I installed the suspension and have been chasing it since.
I have replaced the U Joints, professionally balanced and lubed driveshaft twice, adjusted driveshaft angle to less than 1*, replaced the flanges for the TC output and the driveshaft companion flange. I have not touched the diff, but there is no decernable play in the pinion or leaks. Also, I removed the rear housing of the TC and replaced the output needle bearing and seal 2 weeks ago.
The output of the TC still has 1/4" play and a clicking noise coming just forward of the chain section of the TC. I assume the play is coming from other bearings on the main shaft in the TC.
I am about to purchase a remanufactured TC, but before I do, I need a reality check. Is it possible there is damage to the output bearing of the Transmission or something else?
I don't want to buy a TC to put in and experience a TC failure again in a short time. It doesn't make sense to me that there would still be so much play after changing the output shaft needle bearing of the TC if the TC main shaft is supported not just from the TC bearings but the output of the transmission unless there was possible play in the output of the transmission.
Ford 7.3L Power Stroke (1999-2003) :: How Critical Is The Intake Air Temp Sensor
Noticed a while back that the plug for what I assume is the air intake temp sensor is looped. I assume because I can't find the sensor anywhere. how critical is the sensor? The new S&B has a hole for it so it's either gonna need a new sensor or a plug. The local autozone has one for 16.99.
View 12 RepliesFord 7.3L Power Stroke (1999-2003) :: Location Of Cabin Filter?
How can I tell if my truck has a cabin filter and where would it be located? I looked through the OM but it was little to no luck....
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Filter Clean Up
I'm checking my fuel filter regular (draining, examining.....basically OCD **** stuff) and I'm spilling diesel around the bowl. I've learned to put a rag around it now, but what's best way of cleaning diesel around that area? I'm tired of my wife complaining about smell. Simple green, purple power, etc???? Also, tell me what to watch out for.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Remove Old Fuel Filter Cap?
just bought this truck and it has a brittle cap and i cant get the cap to turn, its been on there awhile . 99 f250, anyway might have to destroy this cap to be able to remove it. Doing this without damaging the filter housing?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Air Intake Heater Plug Code Eliminator P0541
Air Intake Heater Plug Code Eliminator P0541
In conjunction with the AIH Delete Plug??
Ford 7.3L Power Stroke (1999-2003) :: Installed New Intake Now Loud Shutter When Changing Gears?
Put in my new S&B intake today and when I stomp on the gas I am getting a loud shuddering noise from the intake when I change gears. Also sounds like a squealing sound sometimes. Doesn't sound like other trucks that I have heard. What that could be?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Filter O-Ring Blowing Out
My fuel filter lid o-ring keeps blowing out upon hot start, this has happened 4 times now once last week, I replaced filter and all was ok until Thursday it happens again I change the filter allis fine! Now today!!!!! TWICE I have to install new filters because the o-rings are blowing outside the bowl lid! I'm using the same BALDWIN PF7698 filters I've used for years, my reg. Is set at 75psi and holds steady! No spikes but I haven't been able to watch it when the o-ring blows out! Injectors and o-rings are new (<1000miles) no problems during operation at all!
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Won't Start Even Installed Fuel Filter?
Shut my truck off for about 15 minutes and wouldn't start back up. Installed new fuel filter. And gonna try changing cps. Torque says Rpm 180
Ipw. Bouncing between 600 - 3000 Hpop. 250 while cranking Voltage 10.9 while cranking. Ipr starts about 15% and slowly climbs to about 88%
Fuel pressure about 65%
Tried unplugging cps. Gonna check oil now though I check it every time I fill up and it never uses any.
Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Changing Air Filter?
my first diesel, and second 2002 f250. I picked up my 7.3 4x4 automatic CCSB last week. 202k on the odometer. I need to change the air filter but idk what to use. I don't think it's stock. The side of the air box says aFe. What the part number for the filter is? I don't see one on the filter anywhere.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: Tips To Remove Stuck Fuel Filter Lid
I am attempting to change my fuel filter - have a new Napa unit complete with new lid.
I can not get the old one off (this alone tells me it's been on there too long). The hex is 26mm and all I have is a 26mm box end. It just rounds the corners of the plastic hex off.
As the new filter has a new lid, I am using a steel chisel and hammer (in a CCW direction) at several places on the top flange. I have also smacked the top flange liberally to get it to let go of whatever is holding it.
I'm about to get out my map torch out and warm up the plastic but would rather not produce a flame on something with fuel directly behind it.
Ford 7.3L Power Stroke (1999-2003) :: 2000 - Smoke On Cold Start - Oil Filter?
2000 F350 with 340000 on it, have had it for the last 140000. It's an old service truck from south west gas with one owner in between them and me and he put about 5000 on it. I have the big cylinder open air filter, billet compressor wheel, 4" exhaust all the way and an Edge tuner. Don't have any codes I can pull with the tuner. Have been good to me so fare only need regular maintenance, but always had smoke out oil filler with a little pulse.
2500 ago I changed oil and add 1/4 of Lucas oil. 3 days ago when I started in the morning it smoked white smoke out the exhaust as a steam train and idle rough, but cleared up as I went down the street and will do so every time I start cold or warm. Ok, might need new GP, did that yesterday yet the same. Now I start checking stuff and have smoke out the oil filler as a steam train so the cap won't stay.
I know it sound like alot of problems, just try to verify some of them. The smoke out oil filler is blow by? The smoke on start up is that related to bad injectors? Can a bad injector dumping fuel create the blow by? Coolant level ok Transmission fluid level ok Engine oil Rotella T6 added 3 quarter in 2500 miles. I do not have a scanner or any other advance test tools.