Ford 6.0L Power Stroke Diesel :: How To Repair Broken Battery Cable For E350
When I dropped my 2 frame rail batteries I noticed the clamp on the positive battery cable was broke. How to splice in a new clamp?
Pick and pull is an option. I would rather repair my OEM cable and be done.
Ford 6.7L Power Stroke Diesel :: 2012 Battery Light - No Charging Output On Alternator
We've got a 2012 F550 6.7 with 138k. It recently got a battery light. The batteries are right around 12 volts with the truck running or off. I also tested the output on the alternator and its not charging. I put a new alternator in it and still no charge. All the connections are tight and clean. The batteries load test ok. Where to look next?
View 4 RepliesFord 6.0L Power Stroke Diesel :: 2003 - Alternator Won't Charging?
I have a 2003 F350 6.0. I had a flickering Battery lt on the dash last week so I replaced the Alternator. People recommended I upgrade to the 2005 140 amp alt from my stock 110. I have a single alt system. So I did, today it died on way to work. Batteries were drained. Had new alt checked and its fine. So All I have is a wiring diagram from 99-2002 but it shows the plug on the alt with 2 wires, Lt grn/red from switched ign and Org/Lt Blu which goes to batteries. Org/Lt blu has 12v but Lt green/Red has nothing with ign sw on. I did check fuse 45 in Central J box and have power there. I did notice I have no battery Lt on dash when you turn Ign sw on, and never got the Lt this morning when it died. What Im confused about is do I have a PCM? my diagrams that only go up to 2002 model show it for a 2 alt sys but not for a single alt. I should have power on Lt Grn/red with ign sw on correct? Everyone said 2005 alt was plug and play, the elec connector is now pointed down, where it was pointed up on the orig alt, look to be wired the same.
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: E350 - Sudden Power Loss / Zero Power
I am still failing to appropriately diagnose the problem(s) with my '03 Ford E-350 7.3L Powerstroke. This van has only 69,000 miles on it. A week or two back (just a few days back in work time) it suddenly went from running perfectly smooth, clean and wonderful to this:
- Zero power. Putting the van in gear and flooring the engine causes lots more smoke not nearly any rev of the engine and just a crawl forward.
- Lots of smoke out the back exhaust, whitish. I cannot discern wether it smells like diesel or oil (because I'm ignorant here), but the smell is very strong.
- After warming up and idling ~ 15 min I check under the coolant cap and see no signs of bubbling or disruption (from opening the cap in the coolant tank).
- After warming up there are no warning lights visible on the dash, and I don't have a computer to read codes (if there are any to read).
- I replaced the turbo up-pipes which had a visible leak previously. This did not hurt the symptoms, though no more visual leaks under the dog house.
- I thought maybe I put gasoline instead of diesel in the truck, not so.
- To do the above test I had to use the fuel pump to get gas out the tank to test. I hijacked the fuel pump output and turned the car on a few times to get gas out to a tank. The pump seemed to work just fine.
This was all very sudden which is perplexing, and, in use, the van was previously an ambulette and in my few miles with it (maybe 200-300 only) use was extremely light for such an engine/van, just driving around doing errands. I am not sure if this is relevant (no one has suggested so, yet) but before all this happened I uninstalled the rear HVAC that came with the van when I bought it. The AC lines were sealed under the hood. The coolant line was returned at the doghouse (you can see this at the beginning of the video).
At the moment the van has no power to go anywhere. I have not yet checked the CPS or IPC sensors, and understand this might be the next route in standard troubleshooting?
2003 Ford E 350 7.3L Trouble - YouTube....
Ford 7.3L Power Stroke (1999-2003) :: E350 Lost Power / Shut Down And Won't Restart
My 99 E350 with 7.3 power stroke quickly lost power while on the highway today, bogged down and died. I couldn't get it restarted so had to have it towed home. I tried getting it started at home but it just pumps out white smoke out the exhaust. I got it to fire and run for a minute on a mixture of starting fluid and wd40 but wont stay running. Some background info, I checked oil and it was low but still registered at very tip of dipstick so I topped off oil level and still no start unless I give it a mixture of starting fluid and wd40. Batteries are good and cranking fast. Truck has 355,000 miles but very little blow by and prior to this had plenty of power and didn't have to use the block heater to start it thru the winter even when the temps dropped down to 12 degrees in January.
One thing I did have an issue with this past year was an intermittent cutting out while driving where the engine would instantly shut off but as soon as I tapped accelerator pedal it would start running again like nothing happened, wouldn't even last two seconds and it was running again just like shutting off the key and turning it back on and when it would do that the "Wait to start" light would come on and gauges would drop like key was off but again it all went back normal as soon as I hit a bump or tapped the accelerator pedal and it never lasted more than a second or two and never had to pull over, just tap the pedal or hit a bump and engine would kick in and run fine so not sure if that's related to whats going on now or not.
Ford 7.3L Power Stroke (1999-2003) :: E350 Won't Start After New Plugs
I have a 1999 Ford e350 7.3 powerstroke with 140000KMs on it.
The truck cranks really well but it just wont fire off, not even with a shot of starting fluid.
I recently changed all 8 glow plugs, fuel filter, fuel, oil and I keep it plugged in, my last mechanic told me the engine is toast and it cant be fixed.
Ford 7.3L Power Stroke (1999-2003) :: E350 Cranks But Won't Start
I have a 99 Ford e350 7.3 Powerstroke with about 150000KMS on the clock. However I am having a really hard time starting it in the Cold Canadian Winter (-30). Last week I changed all 8 glowplugs, the batteries, the oil, fuel, fuel filter and yes i always keep it plugged in.
It cranks really well, but it just wont fire not even with a shot of start fluid. I don't know anything about these trucks much less a diesel engine. A guy took a look at it and said my engine needs to b replaced. (I think he is wrong)....
Ford 7.3L Power Stroke (1999-2003) :: 2001 E350 - No Start But Runs
I have a 2001 E-350 with 7.3 that will not start on its own. It is showing only 80psi ICP while cranking. It started with the aid of some starting fluid it will run at 550 psi ICP but the ICP duty cycle is running over 20%. We started with less than 10 psi while cranking and after a new IPR was installed it's now at 80 psi while cranking. There is good battery voltage oil is at correct level the HPOP is full. I just don't know what to look at next.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: 2001 E350 - Long Crank Before Starting
I have a 2001 E-350 w/7.3. When I start the truck first thing or when engine is cooled down it starts fine. I checked the high pressure pump pressure and it is 500 - 600 psi start up great. But when engine warms and try to start it it has long crank before starting. I checked pressure and it is between 425 to0 450 and takes awhile for it to get to 500 or better. Is this a cause of the high pressure oil pump ? I changed the oil and still does same thing. Also I noticed that after engine is hot and I try to start it, while cranking the engine the oil gauge does not move. I don't know if it supposed to when you crank it or not. I thought on other 7.3's I've worked on that the gauge builds up pressure....
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: 2001 E350 Transmission Not Shifting Properly
I recently purchased a used 2001 E350 with a 7.3L and the transmission is not shifting properly. It will go into Reverse no problem, put it in "D" and it starts in high gear and will not shift out. If I manually shift from 1 to 2 to "D" it works fine and will even go into OD. It will not down shift on its own either. What should I do to fix this issue?
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 E350 - Speedometer Bouncing And Truck Drops Into Second
2002 e350 7.3 diesel transmission... At 7 miles the speedo began bouncing and truck drops into second. Parked it 30 minutes, stated up no problem until 8 miles and the it started again. Have checked most of the electrical, changed speed sensor and transmission position sensor. Only error code 2-3 rd gear mismatch.
View 11 RepliesFord 7.3L Power Stroke (1999-2003) :: E350 - Fresh Coolant Flush Now Seals Leaking
So a dead thermostat forced me to drain the coolant in my E350 7.3L. I noticed the previous owner had green coolant in the van so I decided to do a flush and put in the right coolant. I used Shell Rotella ELC. Well, I noticed after coming home the other day that the van was leaking coolant, upon inspection I noticed its now leaking from the water pump, then today the drain valve sprang a leak! What the HECK is going on!? Is it possible that the seals were shocked when I changed the coolant? Not looking forward to doing a water pump replacement on an E350... sure is crammed under the hood.
View 9 RepliesFord 7.3L Power Stroke (1999-2003) :: 2000 VSS E350 Short Bus - Changed Sensor But No Input AE?
I have a 2000 Ford E350 Short Bus 7.3 It has abs in the rear diff. I have changed the sensor. I have connected my AE but get nothing at all from the sensor. My speedometer does work. My overdrive light flashes and the transmission does shift properly. I plan on looking for a bad ground. Can I test the wiring using a volt meter
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: E350 - Instrument Cluster Not Working After Electrical Wiring Mistake
I am currently converting a 1999 E350 7.3 diesel bus into a camper to live in. The bus has already had a lot of weird custom work. Done by someone else and a lot of the interior torn out and extra insulation put in. There is an exposed electrical panel behind the drivers seat. It was a cheap buy, previously fleet maintained with only 120k.
I was hooking up a battery for accessories to a terminal labeled "Battery" that does run indeed directly to the + terminal of the battery in the engine compartment.
Unfortunately I mistakenly connected the accessory battery to a terminal labeled "ignition" that runs to behind the dash. When I tried starting the vehicle off the auxiliary battery for a test everything went out for 2 seconds, I heard a click from the engine compartment, and everything than came back on. This is when I realized my mistake.
It used to be the speedo only didn't work (which I assumed was the step motor), now after this mistake all the gauges, the odometer and the buzzers don't work. Lights like the battery and airbag warning indicator still function.
Checked fuse 2 (15 amp) for the instrument cluster and it is intact. Actually checked every fuse in the vehicle in both fuse panels and all are intact. The radio works though and the vehicle is not equipped with power windows.
Going to go get a radio removal tool to take apart the dash and get back there. What this could be? Did I fry a relay? Did I fry the cluster circuit board.
Ford 7.3L Power Stroke (1999-2003) :: 2000 E350 - Overdrive Light Is Flashing - Shifts Hard
Here is my issue. I have a 2000 e350 7.3 the overdrive light is flashing, the speedometer and the odometer isnt working it also shifts hard, i changed the vss, the vss plug, range sensor, and alternator. still acting up. also all the fuses are good.
View 8 RepliesFord 7.3L Power Stroke (1999-2003) :: Charging System Light Goes On And Off Randomly
My charging system light in my 2000 F250 keeps coming on and off and very random times. Its been happening for quite sometime now and I finally joined FTE so I figured I would ask everyone what could be causing this. Ive disconnected all the electrical plugs from the alternator and made sure they were in there well.
It all started when I was cleaning my engine not too long after getting the alternator replaced. I don't remember getting any water anywhere near the alternator and cant understand anything causing this other than the connectors. It will cut on and then cut right off sometimes and then sometimes it comes on and stays on...
Ford 6.0L Power Stroke Diesel :: E350 Dying When In Gear / Lack Of Power / Rough Idle
Having some problems with an e-350 dying when in gear and rough idle. Truck starts up after it dies. Vehicle acts like it is starving for fuel. I have check fuel pressure after fuel pump and getting 55psi. High oil pressure pump with in normal ranges. Cleaned and checked egr and it was in the closed position. Fuel filters have been changed. Injector buzz test ok.
View 14 RepliesFord 6.0L Power Stroke Diesel :: 2008 E350 - No Oil Pressure At Hot Idle
I just added 2 used 08 E350s to the fleet both about 180k on em and 1 has a little issue with oil temp and pressure. Driving ect is 222 and oil temp hits 240 then oil gauge drops to 0 and oil light comes on. I know the cooler is junk, but I am gonna pull the lp pump off and see what I find. I have a chance to fix this, or should I just order the 13k box with a reman in it.
View 13 RepliesFord 6.0L Power Stroke Diesel :: 2004 - How To Replace Thermostat In E350 Van
I bought a 2004 E350 van that has been driven 9000 miles in the past 6 years. Replacing a thermostat in an E350 6.0 Powerstroke van?
My van is running on the cold side ECT 176-180 when idling. It will reach 190 when I am driving. The EOT is 6-10 degrees higher.
I am flushing the system with Restore and plan to replace the T-stat soon when it arrives from Amazon. I have 3 gallons Cat ECT-1 full strength coolant and a lot of distilled and reverse osmosis water for the flush.
Is it a long procedure? There is not much room in a van to work with ease. If it's too involved, I will find some over time at work and pay my mechanic to do the install.