Ford 7.3L Power Stroke (1999-2003) :: A/C Compressor Rapid Cycling?
So again the a/c in old green gave out. it has been an ongoing battle over the past few years, but this time I took it to a good friend who has all the right tools as our level of frustration dealing with it has peaked.
We removed everything, and got it all "new" from oh-rye-lees. a new compressor was installed a few weeks back and it worked fine, but cycled very strangely. it would rapidly kick in and out, then just stay engaged. found out the condenser was plugged up and thought maybe that was causing it.
At any rate, it now has a new compressor, condenser, evaporator, drier, orifice tube, and low pressure switch. all the lines were flushed and checked.
it was vacuumed and checked, then charged with freon. The compressor is doing the exact same thing! it is cycling very strange. sometimes rapidly at higher rpm, and sometimes it works just fine. the a/c is working, but it is freezing up the drier, evaporator, and line all the way back to the compressor. vent temps are about 30.
The WOT relay and high pressure switch was replaced, and it did not make a difference. we are at a total loss.
We were told by another person that the clutch on the new compressor was too small and that was causing the issue. It measure 4.8" and we were told is is supposed to be 5.3". is there any truth to that? we just do not know what is causing this, but want to get it right as surely something will break if it stays this way.
Ford 6.0L Power Stroke Diesel :: A/C Clutch Cycling Not Much Cold Air
At the first of summer I had typical A/C Clutch cycling not much cold air. Checked the Low Press side said it was low PSI took a Gamble that the pump was good and just filled it worked great. Lost All A/C the other day checked it out thought it may have small leak somewhere but clutch didn't cycle hardly at all Had a gut feeling it wasn't simple leak.
Well I just found a Hole in the condenser at the bottom Tube that runs across. So looking for new condenser. I also don't know what to do with recharging it and the ac oil in the system how much? maybe its safe to say most the oil was pumped out. Would standard procedure be to repair it then FLush cooling system to get to a baseline and then refill prescribed amount of oil and Freon
Ford 6.0L Power Stroke Diesel :: Compressor Cycling But AC Not Blowing Cold At All
So my Ac is not blowing cold at all. I can hear the compressor cycling. I filled the sys with freon. Still not cold I am pretty sure I have a leak but wouldn't it still blow cold? What do I need to check to fix this? The temps are getting in the upper 90's and 100 s I need Ac bad...
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Power Stroke Malfunction - In Reverse / With Lights On Engine Shut Off
Last November I forgot to plug my truck in and it got down to 0, my girlfriend tried unsuccessfully to jump start it. When I got home I jumped it and got it running. I took it down to a heated shop to troubleshoot the glow plug circuit. I discovered it was not getting 12v to the glow plug relay. Also I started it and tried to back it up in the shop, when put in reverse it killed the engine, not lugged it down it was like you shut the switch off.
Also I discovered if you turn the lights on it kills the engine immediately. It will not crank with the lights on either. So far I have replaced the computer,ignition switch,batteries, and cam positioning sensor. Now comes the weird part!! I decided to get it running and pull the bulbs out of the back up lights I pulled the drivers bulb first then the passengers side bulb. When I pulled the passengers side bulb it killed the engine.
It is not my daily driver so it still sits in my shop. I have a hunch it's a ground issue but I've checked and cleaned up all the grounds I can find and it still has the problem.
Ford 7.3L Power Stroke (1999-2003) :: E350 - Sudden Power Loss / Zero Power
I am still failing to appropriately diagnose the problem(s) with my '03 Ford E-350 7.3L Powerstroke. This van has only 69,000 miles on it. A week or two back (just a few days back in work time) it suddenly went from running perfectly smooth, clean and wonderful to this:
- Zero power. Putting the van in gear and flooring the engine causes lots more smoke not nearly any rev of the engine and just a crawl forward.
- Lots of smoke out the back exhaust, whitish. I cannot discern wether it smells like diesel or oil (because I'm ignorant here), but the smell is very strong.
- After warming up and idling ~ 15 min I check under the coolant cap and see no signs of bubbling or disruption (from opening the cap in the coolant tank).
- After warming up there are no warning lights visible on the dash, and I don't have a computer to read codes (if there are any to read).
- I replaced the turbo up-pipes which had a visible leak previously. This did not hurt the symptoms, though no more visual leaks under the dog house.
- I thought maybe I put gasoline instead of diesel in the truck, not so.
- To do the above test I had to use the fuel pump to get gas out the tank to test. I hijacked the fuel pump output and turned the car on a few times to get gas out to a tank. The pump seemed to work just fine.
This was all very sudden which is perplexing, and, in use, the van was previously an ambulette and in my few miles with it (maybe 200-300 only) use was extremely light for such an engine/van, just driving around doing errands. I am not sure if this is relevant (no one has suggested so, yet) but before all this happened I uninstalled the rear HVAC that came with the van when I bought it. The AC lines were sealed under the hood. The coolant line was returned at the doghouse (you can see this at the beginning of the video).
At the moment the van has no power to go anywhere. I have not yet checked the CPS or IPC sensors, and understand this might be the next route in standard troubleshooting?
2003 Ford E 350 7.3L Trouble - YouTube....
Ford A/C :: 2003 - Compressor Cycling Too Frequently / Every 5 Second
Compressor seems to cycle to frequently, every 5 Seconds. Morning and Night the ac is freezing. During the Day it's cool but not cold.
Hooked up gauges and the high side is around 150 and the low side will go up to 45 and drop to 25 ( this is when the compressor engages and disengages.)
Ambient temp is just under 80. Where to go from here? 2003 Sport Trac...
Ford 7.3L Power Stroke (1999-2003) :: Will Cluster From 2003 6.0L Work In 2002 Model?
I have a 2002 7.3L Screw 4x4. Will a 03/04 6.0L instrument cluster work in this truck? The 2 clusters appear identical. I put the 6.0 cluster in and the trans temp, and coolant temp gauge will not work. All the gauges sweep when it is powered on, but the coolant and trans temp lay flat, and the check gauge light is on. All other gauges and functions work. When I put my other cluster in, all gauges work fine. Is there a difference in the VSM, PCM, or the SCP communication?
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: 2003 F350 - Oil Leak When Parked After Running
I have a 03 F-350, 7.3L. There is a slow oil leak that only leaks after I've run the truck. In other words, it doesn't just sit and leak overnight. I'll park it after running, and the next morning I'll notice a small pool of oil, approximately 2" in diameter. The leak appears to be coming from the oil pan area. I degreased the entire oil pan area to get a better visual of where the leak is coming from. I can see oil trailing down the front of the oil pan and the rear of the oil pan. Does this sound like the gasket? Or, what else could it be? I'm praying its not as bad as I think and need to replace the gasket.
View 3 RepliesFord 7.3L Power Stroke (1999-2003) :: 2003 - Running Rough / 2 Cylinders Not Working Correctly
I have a 2003 F250 7.3L. I put new injectors in my truck four months ago and all of a sudden, I have 2 cylinders not working correctly, making the truck to run really badly. I sent the 2 injectors from the bad cylinders back for warranty and they replaced both of the injectors but nothing was wrong. I put them in and the truck still runs badly. I have a new fuel filter, new ICP, new CPS and glow plug relay. I cannot drive the truck, it smokes white at idle. I can unplug each injector at a time and cyclinder 5 does not change how the truck runs
View 14 RepliesFord F-150 - 1997-2003 :: AC Compressor Not Cycling After Replaced
My AC compressor failed so I replaced it.
I put in 1 can of R134, and I don't see the compressor cycling.
How do I remove the connector to the accumulator so I can jump it and force the AC to run.
Ford 7.3L Power Stroke (1999-2003) :: Loss Of Power / Rough Running
I have a 2001 ford 7.3l powerstroke diesel. When I first noticed the problem I was towing a trailer going up a grade and got into the throttle almost to the floor and noticed a loss of power and the service engine soon light flashing extremely rapidly a few times and never came back on. I made it home, still lacking power but not running rough. I drove the truck to work the next day and the truck was running rougher and loosing power. It ran great through lower RPM's but seemed to trip as soon as you gave it over half throttle. eventually the truck wouldn't run right at all and lacked complete power. It idled rough as well. My mechanic threw the computer on it and it said injector pressure reading too high or too low.
I was told to replace the IPR on the HPOP and I did. (I also replaced the fuel filter and changed the oil). After replacing the IPR it ran great, had full power! then it began to slowly die like it did before until it sounded like it was running off 4 cylinders again. I pulled the ipr out, cleaned it and changed the oil again. It seemed to clear it up for an hour and ran great but then began ran rough again. I also replaced the CPS sensor. I feel like its not getting enough fuel or something, im just wondering if it could be the ICP or the lift pump. There is no check engine light at all. Its just got me stumped because cleaning the IPR clears everything up.... temporarily.
Ford 7.3L Power Stroke (1999-2003) :: Power Port Not Reading A Full 12V?
Ok so the saga is continuing, not sure if its because enigma hates this mod or if I shorted something out when I was cutting the wires and mistakenly touched the ends together (protected terminal ends) some how or the monitor piece is just old and the fact that it has been my previous truck and this truck for a total combined 8+ years causing this conundrum....anyways the gauge seems to work (yay?) but it looks to read only "8"DC V?? but I know the power port (in dash) works as expected....so I am a bit lost here....one of the digits does look to be faded out as if the device perhaps is going bad and needs replacement....
View 11 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 F250 - No Power To PCM Fuse
I just finished a cab swap and I'm having a little trouble. Here's a link to what I've done : [URL] ....
KOEO the WTS light, battery light, SES light all stay on and no power to fuel pump. No communication with PCM (using AE). All fuses are good, but no power to PCM fuse (#22). When I apply 12v to #22, the truck will start and idle - but poorly because I still don't think fuel pump comes on. The idiot lights all stay the same.
I did get to pull codes while it was running and got stuff like IAT circuit high (its not plugged in), fuel pump relay short to batttery, and a few other short to battery things (park assist stuff IIRC). I thought that might have something to do with the redneck idea to boost the fuse with an external power source?
Just thinking while typing, I don't have 3rd brake light hooked up yet (just thought of that, I'll hook it up first) and bed/bumper are not installed, so no tail lights or park assist stuff is hooked up. I'm also not using overhead computer, so it's not plugged in.
My next step is to go back through all of the connectors and make sure something isn't 1/2 way plugged in or possibly plugged into the wrong place(s).
Looking thru the wiring diagrams is not a strong subject for me, but I was trying to figure out how power gets to the fuse and how PCM relay works (does it complete circuit to ground to energize the coil?).
Ford 7.3L Power Stroke (1999-2003) :: No Power / Zero Voltage To Fuel Pump
2003 F-350 - 7.3. With the key in the on position there is zero voltage to the fuel pump. Fuel pump fuse is good. I traced the red with black tracer wire from the pump up through the firewall and to the safety inertia switch. The switch has continuity so it's OK. Then from the safety switch I traced the green with yellow tracer wire to a fuse block plug connector. Then I checked continuity from that connector out to the #40 fuel pump fuse and it's open.
So I then i checked from the fuel pump fuse to all the back connections on the back of the fuse block and there was no continuity to any of them. So I removed the back cover off the fuse block to expose any issues. I found two board mounted relays. Now, from the fuse I get continuity to one of the relay connections. So did Ford hide the fuel pump relay and make it non replaceable? Also if this is the pump relay then what circuit energizes it? I need to make sure before I replace the fuse block.
Ford 7.3L Power Stroke (1999-2003) :: Low Power / No Throttle Response Under 1500 RPM
i got a 99 F250 powerstroke with 148K on its clock, i have a couple issues that i cant find a definitive answer for, 1 just started recently, Its an automatic and when it shifts into third around 40 mph the rpms drop to 1200-1300 or so, its done it since i got it, but recently it wont accelerate like it should or used to do, i have to put it down and make it downshift to recover.
Now I have no CEL. and it is still running perfect just has very little power, I do have a 4 inch turbo back exhaust and have a TS 6 position chip with i usually run in +50hp mode, but it does this in all positions. Now issue 2 is when its 30 degrees sometimes it will not start. It'll turn over with now fire. but if i cycle the key again it'll fire right up like a champ? It has a 4 month old starter and batteries and a month old alternator and i have tried several CPS' and Contently check the connections.
Ford 7.3L Power Stroke (1999-2003) :: Low On Power / Injectors HPOP Or Tune?
So I have a 2002 7.3 Excursion and I think it is low on power. ICP is falling on its face when on a 60 or 80 HP tune. I have some boost leaks at the plenums and will work on that but that shouldn't cause my ICP to tank at full throttle. Following are some numbers I pulled with WOT runs up a 6% grade.
16PSI BOOST
EXHAUST PRESSURE 40
ICP 1900
80%IPRDC
this is with the 60 or 80HP tune on my DP-tuner. If I ease into the throttle I get
2700 ICP with
45%IPRDC
but if I stomp on the throttle it stumbles and ICP tanks.
Running the stock tune I can maintain
2700ICP at
40-45%IPRDC
Is this my HPOP being weak, or worn out injectors, to much of a tune or a combo of all three?
Ford 7.3L Power Stroke (1999-2003) :: Adapt 7 Connector Plug To Aux Power?
On the back of my truck I have two plugs to operate trailer lights/brakes etc but I only use one. The one I'm not using (pictured) I'd like to adapt for aux power in the trailer to operate some IP cameras. I need to know about the pin outs of this connector and what gauge wire to use between the trailer and truck. I plan on running the 12V and ground conductors from this plug through an adapter into the trailer.
In the trailer I'll have a 1000W inverter --> UPS --> TL-WR810N Router --> TL-SG1008P POE switch --> and 4 small ip cams.
Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Lack Of Power
My issue I'm having - 2002 F350 7.3L has an 8 inch bds lift with 37/13.50 tires. I realize these tires are big but... while driving 100kms/hr or 60 miles per hour and I hit the gas the truck barely wants to move (without pulling a load). Thought maybe a turbo but I have no mechanical skills so here I am!
2nd issue, there's a bullydog chip in that truck when I bought it. he said he always ran it on extreme. I found it puffs way to much black when on extreme and on performance it seems a lot better so that's where I have it?.
3rd issue, the transmission gauge on the dash goes into red when climbing up hills ( I live in the rocky mountains so a lot!) but the bullydog chip says the tranny is only at its hottest 140C? I don't believe that's to hot but I do believe my truck is derating a little while the tranny gauge on the dash is in the red? is there any quick fixes out there for these issues.
Ford 7.3L Power Stroke (1999-2003) :: Power Loss Throwing P0472?
I just recently bought a 199 E350 4x4. I changed the injectors and it drove a little bit better but was still lacking power and was throwing a p0472(exhaust back pressure code) and a p0113(IAT sensor circuit hight output) code. Last night i put a new ebp sensor and the truck came back to life for about a half mile or so then went right back to the way it was. I took the sensor back off and cleaned it in case it some how got clogged from my short ride. It surprisingly did have some soot in it which i cleaned out. Also blew air into the ebps line while still mounted. Put everything back and still nothing. What could it be? Could i possibly got a bad ebps?
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