Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 Died While Driving
I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.
I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.
Ford 7.3L Power Stroke (1999-2003) :: 2002 - Died While Driving?
So I'm on my way out of town, when the truck just doesn't feel right. I proceed to make a u turn and pull off the high way. During the course of the u turn the truck shuts off. I pop the hood and notice the oil is everywhere from the fuel bowl back. Oil is also dripping off the passenger frame rail.
There is also a nice size puddle of oil pooled under the truck. I believe that I blew the high pressure oil line that feeds the injectors. I had to get towed back home. If it is the high pressure hose, how much does the stealership normally charge?
Ford 7.3L Power Stroke (1999-2003) :: 2002 - Died While Driving Intermittently?
I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues. I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.
View 2 RepliesFord 7.3L Power Stroke (1999-2003) :: 2001 F350 Died While At A Stoplight
My one owner 2001 7.3l F350 w/ 265K miles died a few days ago at a traffic light. First time it has ever died on me other than a CPS. This dying was an almost instantaneous with no CEL light, unlike the CPS's hiccuping and dash light up. I put it in park and it started right back up like normal. I continued about my errands and made it home. I have since driven it two more times the same distance and it has not died.
What I have done on this truck the past year.
-Replaced ICP -3/14
-Rebuilt IPR and checked IPR plug -6/14
-Replaced fuel filter every 7500 miles and I am probably due another one of those now
-Replaced air filter - 4/15
-Cleaned out both the sensor and the exhaust back pressure tube
-replaced CPS w/ dark blue unit from RiffRaff in -8/14
-checked main harness over driver valve cover and placed a piece of heavy duty wire cover wrap where they touch the valve cover -8/14
UVWH replace in 2008
Have a new IPR and pigtail coming just because I wanted to eliminate a bad solenoid on it. I also have a Torque Pro w/ blue tooth adapter on an LG tablet that I have yet to set up....but am working on it Will the truck throw any codes if the CEL didn't light up?
Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 Died And Won't Start
I have been having problems with my truck for about 6 months now. It start in Sept when my fuel pump went. I got a new pump and went to change it just to have the back clip break off. I fixed the line after getting 2nd degree burns from the boiling water I had to use to expand the line and installed the new fuel pump. Didn't fix anything.
At this point is was dropping below freezing every night ( I live in Canada in the mountains) so I thought it might be my plug relay again... changed that. After that my started has always missed so I figured I would change it out and sure enough the power bolt on the starter was broken. Changed it.
Then it started smoking and I read up on the quarter trick so I figured why not try that. I checked everything and they all checked fine but I am a glutton for punishment and figured I would do that valve cover gasket. So opened it up to find one of my glow plug wires on my harness was burnt up. I have a spare truck for parts so I grabbed the wire and replaced it. Still no change.
Today it was spitting out the usually raw diesel that I have gotten use to but when I was opening the gate to get a manlift for work I smelt oil just to find my turbo coved and the V had a small pool of oil happening there. I added 4L of oil and tightened up my valve cover back bolt on the passenger side... it may have fixed the leak but didn't have time to check.
I backed up to the manlift and it lagged a bit so I gave it a pump of the peddle and it died. Now it won't start. Charged batteries and tried after it cooled down but still no go.
In short my truck has been smoking for about 4 months now. It shutters at low RPM and stalls at the bottom of hills if I gear down on the hill (we have really steep hills around here). I have changed my oil three times in the last 6 months but it keeps coming out black (which it always has). No water in fuel or oil. Once and awhile it had problems starting when it was warm but after bellowing out massive amounts of smoke it would start. The truck turns over but wont start. There is no power where it died so I have to come home and charge the batteries every time they get low but even after it cooled down it still wouldn't start.
Ford 7.3L Power Stroke (1999-2003) :: F350 Died - Cranks Great But No Smoke Or Fire
While driving my 99 F350 7.3 it died and I was lucky enough to coast home. No WTS light, no tach movement when cranking, no fuel pump, no CEL, Cranks great but no smoke or fire. New CPS & PCM still no lights or tach. Moved relays checked all fuses. WTF is wrong?
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Died While Driving - Won't Start Now?
i just bought my first diesel truck, a 7.3 of course. 2002 f350 4x4 crew cab, short bed. Any ways i drove it for like 2 weeks and left it at my uncles house so he can use to go to work. then 2 days later he calls me to tell me that the truck shut off while driving just like that. he tried turning it on a couple of times and it would just crank. he gave up and had it towed. I have been looking through all power strokes forums and found some solutions like changing the CPS or the IPR.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: Running Rough And Had No Power / Died While Driving
Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.
Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.
I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.
Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.
If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?
Ford 7.3L Power Stroke (1999-2003) :: Truck Died While Driving Almost Like Ran Out Of Fuel
I have a 2001 F350 7.3l diesel.
My truck died the other day while driving almost like he ran out of fuel. Well he had fuel so I checked the oil and it was dry. There was an ugly puddle between the intakes and a whole lot on the ground leaking out. Also the puddle looked blueish.
Put in more oil and got him home but I can't find the leak. The only thing I've noticed is that the intercooler on the cold side came off slightly. A year ago I had to go mess with the UCVH and when I put it back together I had lost a dang intercooler duct clamp and replaced it with a sturdy ring clamp. Well it wasn't sturdy enough.
How much would this leak if it came off for a little while and how serious of a problem would I have as a result? I don't have any check engine light and as long as he has oil he runs fine.
Since I have reconnected the intercooler and idle tested the truck I can't reproduce the leak. I don't believe that a huge amount of oil is running through that intercooler because the turbo is lubricated through another system I have read. So what gives?
Also I am getting weird dip stick reading. For a little while when I ran the truck today he was showing WAY over full on the dip and then down again a little bit below the operating range line. Also there are a lot of air bubbles on the dip stick when it comes up. Way more than I am used to seeing.
Also, I really like the idea of cleaning my engine off really good. It's a frigging mess now. What precautions can I take to clean it up good without making a huge mess. Can I just go the car wash that has a degreaser hose and drain and just spray it down like nothing or is it sensitive and finnicky when wet? Cleaning between the intakes seems almost impossible without getting the whole turbo system out of the way. Should I be thinking about that?
Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Lost Power Then Died - No Codes
I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.
View 7 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 F250 Truck Died And Will Not Restart
Another "no start" issue... The details:
- 2002 F250 7.3L
- Rosewood stage two single shot injectors (rebuilt 1 week ago).
- DP Tuner
- Brand new OEM IPR
- ICP about two months old (OEM)
- New UVH's installed about a month ago
The issue: After installing the injectors and driving about 30 miles the truck died and will not restart. Had to have it towed home. Thus far, I've unplugged the ICP, switched out the CPS with a known good, replaced the IPR, checked the hpop simply by removing the fill plug on the top of the reservoir and gave it a quick crank - oil definitely came pouring out, removed valve covers and plugs to verify oil in the high pressure rails. Oil dummy gauge climbs after about 5 seconds of cranking and seems to hold.
Hoping it's not an injector failure as I just had these reworked. EDIT: Forgot to mention, not seeing any white smoke while cranking. Fuel bowl, full of fuel and fuel pump was replaced this past spring. What to check next? Tried taking a snapshot from a video to show the readings. The ICP seems low, and when unplugged shoots up the 2500, but still no start.
Ford 6.0L Power Stroke Diesel :: 2006 F350 - Died Driving Down Highway
2006 f350 6.0..... I was driving for about 10 hours and truck ran fine. Until with no warning it just died. Got it towed home and now I try to start. It turns over fine but no fire.... I know not to use but we used starter fluid to see of it would fire thinking maybe file filter bit still no fire with the starter fluid. I find it weird that it won't fire even on stater fluid. The engine oil was very low as well but since topped it up.
View 14 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 F350 - Lack Of Power
My issue I'm having - 2002 F350 7.3L has an 8 inch bds lift with 37/13.50 tires. I realize these tires are big but... while driving 100kms/hr or 60 miles per hour and I hit the gas the truck barely wants to move (without pulling a load). Thought maybe a turbo but I have no mechanical skills so here I am!
2nd issue, there's a bullydog chip in that truck when I bought it. he said he always ran it on extreme. I found it puffs way to much black when on extreme and on performance it seems a lot better so that's where I have it?.
3rd issue, the transmission gauge on the dash goes into red when climbing up hills ( I live in the rocky mountains so a lot!) but the bullydog chip says the tranny is only at its hottest 140C? I don't believe that's to hot but I do believe my truck is derating a little while the tranny gauge on the dash is in the red? is there any quick fixes out there for these issues.
Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Rough Idle / Lack Of Power
I have a 2002 F350 4wd with the 7.3. I was driving the truck and all of a sudden it was running like crap. the engine light was on. after a minute or so the engine light goes off and the truck is running fine. then again starts running like crap. I am close to the house so I limp it home. runs like crap.... will barley climb small hills. engine light is on. get home turn it off... next day... starts up and runs great for 10 - 15 min. engine light comes back on... runs like crap.... my neighbor says "It's the crank position sensor" I replace it.... runs great for a month.... now it's doing the same thing......
View 9 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 F350 Won't Start Intermittently?
2002 F350 7.3 intermittently wont start after I've shut it off, it runs fine but sometimes won't start when it's (warm)? Wait hour or more and it starts right up.
Is there something I can look for before I bring it to a mechanic?
Just to clarify I am a gal with little wrenching skills but I can look at videos and follow directions if it's not too involved.
Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 Transmission Overheating
2002 F 350 7.3 4x4
Aftermarket gauge will climb to 250 after around town driving of an hour or so or multiple trips within the hour. Not towing. 160,000 miles on odometer. Changed trans fluid at 40,000 mile intervals. Most recently about 1500 miles ago. Most recent change using Mark K's method. Was getting fluid from rear port when I changed fluid. Blew out oil cooler and there did not seem to be a blockage as flow was sufficient.
Still overheating according to autometer trans gauge in test port. No codes retrieved using auto-ingenuity also O/ D light is not flashing. Would like to run torque converter slip test using AE according to wooden things method but TC slip desired and transmission gear ratio is not available under that name in live data meter. AE just updated to most recent version.
I purchased a new tranny oil bypass and will install soon. Also purchased a new 6.0 cooler to replace stocker but am hesitant to install if tranny is failing because I am concerned that the new cooler will just get some blockage from a potentially failing transmission and I will be buying a new cooler along with a BTS rebuild.
Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Leaking Rear Differential
I'm trying to figure out what axle I have on a 2002 f350 single wheel 4x4 so I can order a replacement seal. So this morning I got to work and noticed that am oily guild was dripping from the front of my rear differential where the drive shaft hooks into it. I figure it the seal, so when I went to look up the repair kit they list several different axle options because of gearing, what axle I have as there wasn't a in owners manual with the truck. Who can I find out what axle I have so I can buy the repair kit for it...
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 F350 - Engine Dies When Horn Used?
I finally got my 02 F350 running again after replacing the Fried PCM, but during some additional shop prep work, I discovered that the engine dies when you use the horn button, it will start right up afterwards so no permanent damage, but, Where to start? I have Forscan and a cable so I can get into the PCM but I need to know where to look or what PIDS I should be watching during troubleshooting.
View 6 RepliesFord 7.3L Power Stroke (1999-2003) :: 2002 F350 - New Gauges Not Working Properly?
I have an 02 F350 7.3 ... I just installed my glowshift tripple gauge pillar set. I have an EGT, Boost and fuel pressure gauge ... I followed all the constructions on installing them. The boost is working just fine and the EGT was too, but after a while the needle started going back and forth and the red warning light what blinking and then it just sat at 0 with the warning light on and stay that way. My fuel pressure gauge is connected to a sensore i put in my fuel filter housing, my fuel pressure gayge right from the start stayed at 30 psi with the red warning light on and just stays there .... Also the buttons to change the color and set the peak on the EGT gauge are sticking for some reason and staying down and aren't letting me change the color ...
View 12 Replies