Ford 6.0L Power Stroke Diesel :: 2003 - Hard To Start And Runs Rough When Cold
My '03 6.0 is hard to start and runs rough when cold. Not just cold outside temps, but engine not up to temp. Starts and runs like a champ once it's up to temp. It was doing this when I got it, but it's getting worse.
From what I've read the common culprits are:
1 - failed solder joints on FICM power supply board
2 - bad power supply side of the FICM
3 - updated flash needed for FICM
4 - injector stiction
5 - leaky O-rings at high pressure oil rail to injectors
I have read up on how to run the voltage test on the FICM with a multimeter.
Seems like I would have to go to a dealer to have the software version for the FICM checked.
I am 100% competent to do the tests and/or repairs myself, but since I recently moved in with my fiance in a condo and my tools are in storage, I will have to do it at a friend's house. That being the case, I want to know what all of the common things are that I may need to check for so I am prepared. So, I wanted to see if there were any other common causes of this issue.
I plan to test the FICM voltage and give FICMRepair.com some business if that's the problem. And if that's not the problem (or maybe even if it is) I will get the injector seal kits and replace all of the injector seals as well as disassembling and cleaning the spool valves in the solenoids. I will also change oil and fuel filters with Motorcraft parts and Rotella synthetic oil while I'm in there.
Ford 6.0L Power Stroke Diesel :: Hard To Start When Cold / Smokes And Runs Rough Until Warms Up
I have an 03 F350 with the 6.0L. It has 210,000 miles on it and the injectors are beginning to be suspect. Its very hard to start when its cold, smokes and runs like crap untill it warms up.
I've found a set of injectors out of a 2005 truck with 8000 miles on them. The truck was overboosted and blew a head gasket.
Now finally to my question.....Can the overboost damage the injector? Would it be safe to buy these and install them or rebuild them before install or just leave them alone?
Ford 6.0L Power Stroke Diesel :: No Cold Start Unless Press Fuel Pedal
2005 Starts fine after first start. Ficm voltage 47 to 48 on Edge insight, stc replaced...
View 14 RepliesFord 6.0L Power Stroke Diesel :: High Rev At Startup - Over Runs Weird When Cold
I have a 2003 f350 6.0 and did head studs with the egr delete and Warren diesel Injectors 155cc. I have both warrens tunning and loney wild tunes.
In all the tunes when i first start the truck up after sitting for a while it will rev real high. Like when i was a kid and tried to impress someone and catch the motor as soon as it fired up and rev it real quick. I mean it sounds cool but i don't want it to do it for obvious reasons. It also gets out of control when you are driving it down the road until its warmed up. If you just try and drive it normal it will start to take off once it gets around 1500 rpms unless you really feather the peddle. Its almost as if its getting to much fuel but it does it with both tunes.
In the tow mode the truck tows like crap. I can literally have the peddle to the floor and it struggles to move a 10k car trailer. I really just wanted a more fuel efficient truck that had a little pep. Now i wished i had left it stock with the new studs.
Ford 6.0L Power Stroke Diesel :: 2006 F450 - Runs Poorly When Cold / Better Once Warm
2006 F450 6.0 that I've owned since new. It has had 2 injectors replaced previously, EGR cooler with BPD, and a few other problem parts. As it is getting older, I have recently noticed it runs like absolute dog crap when it is cold. It can't even reasonably accelerate onto the hwy when cold. Once it is up to operating temp, it runs better. It still does not pull like it did when it was new and under 50k miles...but it is at least driveable once warm. I need to do some heavy trailer towing soon and need to get this thing back to accelerating good. What should I be looking at first for the horrible running condition when cold?
View 14 RepliesFord 6.7L Power Stroke Diesel :: Barely Runs / Misses - Fuel Pouring From Underside Of Motor
So, after sitting for about 4 weeks, I go to start my 2011 F350, 16,000 miles, with a 6.7. Barely runs, "misses", fuel pouring from the underside of the motor, all over the ground. I figure out pretty quickly, #8 fuel injector was blown out of its hole. Clamp is busted.
Two days later (this morning), dealer calls and says we have all the parts we need to fix your truck, except the clamp. Guy says no ETA on the clamp from Ford. Truck will just sit, for an indefinite period of time. Asked him what they were going to do. He said, wait for the part to show up.
Putting aside the oddity of the clamp breaking, how is it that Ford doesn't have the part and doesn't know when it will? Is this a Ford problem or a lazy dealer? This really won't do. Its racing season and I need my truck!
Ford 6.0L Power Stroke Diesel :: Cranks / Fires / Dies - Takes 3 Minimum To Run When Cold
I was hoping to have this resolved, but it seems how I have it parked affects the cold starting of this thing. Had an issue quite a while back as listed in another thread where the truck cranks and fires then immediately dies when cold. Takes at least three times to fire. Once fired it has no problems and will start easily unless it sits for almost a days time...on flat ground.
I replaced some injectors recently since they were bad and I had the truck parked facing downhill slightly when I did that. Since the repairs, the truck would start fine while parked there. Brought my trailer home and have the truck in the street on the flat ground and once again the 3 crank starts begin.
I have attached three Excel spreadsheets of my data from today. All three are the same data log just split up for size and elimination of dead time on the original spreadsheet.
So, I am guessing I have a HPOP problem, which is probably why I was getting intermittent contribution codes when the truck is up to temp. The truck fires totally fine when the oil is hot and up to temp so hot starts are no issue. Could the pump be "stuck" or just not working right when it has sat?
Ford 6.0L Power Stroke Diesel :: 2004 - Dies Hot - No Start For 10 Minutes
Early 2004 (IPC under turbo) 163000 miles. Injectors done last summer. Stock. Got a call that this guy died on the highway. By the time I got there (45 minutes?), it started and ran fine. He drove it for ahile, shut it down, drove it some more and it died again. I finally got it in and looked it over and test drove it. It died on me twice (Both times, I was pulled over and stopped. How lucky is that?) When it died, it showed that the Desired ICP dropped to zero just before the actual and the ICP voltage did. I wasn't watching the Regulator%. Cranking, it showed about 210 ICP and .19 ICP voltage. After it sat for maybe 10 minutes, it finally started.
Now, my question is, do I have a ICP problem or an electrical problem? My thinking is an electrical problem because to me, it doesn't seem like the oil would cool off enough in 10 minutes to allow it to become thick enough to build pressure again. I also noticed that the ICP dropped down to as low as about 590 at low idle once the oil temp was up to about 190, but it wasn't always that low - usually it was around 625ish. I have it idling right now and recording Sync now, but of course it's running fine. If my sync drops out, I need to change the Cam sensor or crank sensor, correct? If it doesn't drop out, I have a ICP problem. Does that sound right?
Ford 7.3L Power Stroke (1999-2003) :: Runs Then Dies - No Restart?
Changed CPS,EBPV sensor and tube,replaced IPR&fuel pressure regulator,batteries 100%,HPOP full,oil level full,fuel in bowl and lift pump runs(have not tested pressure but has good flow).After replacing IPR truck started quickly and idled for 15 minutes,decided to try a test drive ,truck stalled after reversing 10 ft as I shifted into first gear.Now no start!!Losing my mind.
View 4 RepliesFord 6.0L Power Stroke Diesel :: Cranks Over And Start But Sounds As If Hydro-Locking And Dies In Seconds
I have a 2004 F250 Superduty with the 2003 6.0 Powerstroke inside of it. In the morning i can go out and start the truck perfectly fine starts up and runs like a champ, it will drive to any destination perfectly fine with no issues, ALTHOUGH .... once i reach where im going if i turn the truck off it will not start correctly. it cranks over and will start but sounds as if it is hydrolocking and in a matter of seconds kills itself. once it does this i have to let the truck sit for a minimum of 4-5 hours with the hood popped to allow motor to cool... as soon as its cooled completely i can start it and once again it runs perfectly fine until i turn it off again. if i leave it running at an idle it will sit and idle all day long and i can jump in and drive it fine. It just happens when it gets turned off.
View 5 RepliesFord 6.0L Power Stroke Diesel :: When Starting Acts Like Truck Only Running On Half The Cylinders
I have a 04 6.0 and lost with it. I parked it the other night and in the morning I went to start it and it acts like it's only running on half the cylinders. I haven't had any issues till now so I replaced fuel filters and air cleaner is fresh but no change. It is not throwing a check engine light it isn't smoking excessively. I don't know where to check next.
View 5 RepliesFord 7.3L Power Stroke (1999-2003) :: Fuel Pump Runs For 20 Seconds At Key On / Long Start Takes About 6 Seconds
This applies to a 2001 F-350 with 73,000 miles on the engine. Engine oil level is good, batteries charged, HPOP reservoir is full and passes Cody test with flying colors. Fuel pump runs for 20 seconds at key on. Start takes about 6 seconds. If I shut the key off and restart immediately it starts in under 2 seconds but if I wait about 30 seconds it's a 6 second start. Here is an AE that I ran on it, it has me stumped. FWIW it seems to start quicker when AE is hooked up. ?? An odd whir type of noise comes out from somewhere under the hood when I first turn the key on and when I clear the codes with AE.
View 14 RepliesFord 6.7L Power Stroke Diesel :: 2011 F-350 Super Duty Sputters / Acts Like Stalling Occasionally
I have a 2011 F 350 super duty 6.7 diesel. Occasionally while driving I am getting a cackle from the engine and it sputters and sounds like and feels like it's going to stall out. There is no power. It only happens occasionally. It happens mostly when Im driving, not accelerating from a stop. Example would be driving along for a while then try to accelerate off a ramp on to interstate. I brought it in and of course the excuse is we can't get it to replicate what I discribed. They did adjust something in the transmission shifting pattern. I get irritated when I paid for a loaded f350 diesel lariat and it has issues like this.
View 8 RepliesFord 6.0L Power Stroke Diesel :: Won't Start On Cold?
Well.. my truck has been running great for the past few years. This morning I went to start it and all it does is cranks and cranks.. no start not even a sputter.. I use the torque app and noticed the HPOP was over 900 psi during cranking and ICP volts were .8 volts. FICM was 48.5 and around 47 during cranking. I even unplugged the ICP connector and got the same results.. just cranks and no start. i noticed while it cranks i don't get any white "smoke" coming out of the tail pipe I even sniffed in there and I don't smell any diesel at all.
I pulled the upper fuel filter and it is full of fuel, the fuel pump does its normal buzzing when the key is turned on. I even checked the emergency shut off switch for the fuel pump and it was fine. At the moment I am charging both batteries... they were draining because of all the cranking. I think I will check the FICM with a multi meter when the batteries are good and charged.. Seems weird to be running fine with no hints of issues then all of a sudden its dead.
Ford 6.0L Power Stroke Diesel :: 2003 F350 - No Power On Cold Start
I recently bought an 03 F350. I've noticed on cold starts that it has no power. After about 5 minutes it runs very well. I have not noticed any misfires or smoke and there are no codes thrown. Based on what I have read here, I assumed it was a FICM issue. I just got done testing it and it was at a solid 48v with 1 dip to 46 on engine crank. I'm baffled at this point. The truck literally has no other issues except low power for the first 5 minutes.
View 14 RepliesFord 6.0L Power Stroke Diesel :: Power Loss After Cold Start - FICM Failing?
I just bought a new to me, 2005 ford f-350 6.0L turbo diesel with 220,000 miles. It has an EGR delete, and aftermarket intake and exhaust. I am having power loss issues, and cold start issues, and judging from these symptoms, I figured it was the FICM. I thought it had to be the FICM. As per the tech folder on this site, I tested the FICM. I first learned that I have one of the Bullet proof FICM's, and when I tested it (3 times) it read between 57.5 and 58V. I conducted this test three times both with just turning the key, and with the truck running. I then took the truck into Ford, and they gave me a list of all of the codes the truck threw:
P0611
p0113
p0405
p0671
p0673
p0675
p0677
p0341
I researched all of these codes, and it seems to point to the FICM, but Ford stated they pulled a reading of 54.5v. The tech then told me that the upgraded bullet proof FICM probably ruined my injectors, because my injectors we not upgraded. Is this True?
Even though my FICM is above the low limit for voltage, can it still be going out? I am taking the truck in to have the batteries load tested, so I will know if they are contributing to my FICM failing.
Ford 6.0L Power Stroke Diesel :: Harder To Start When Hot Than Cold
So I have an '03 6.0 with 151000 and change. I go out to light her off in the morning and she fires quick and easy. Idles well and no complaints. But when hot shes sluggish to start. Now it's not what I would call a typical hard start considering I've watched videos on YouTube and guys are having a lot harder of a time then me getting theirs started. It's just not the same as cold it almost sounds like it's lacking fuel cause it starts real low after fire then with a couple revolutions it perks up. And this is without the key still in it. Again no idle or running issues at all. I've been trying to see if it could be my ipr? My ficm is new and never gets below 47V but idk what it is.
View 14 RepliesFord 6.0L Power Stroke Diesel :: Intermittent Hot / Cold No Start
Been having an issue every once in a while for the past 3-4 weeks.
Truck will not start when cranking sometimes (has happened 4 different times as of today), then I will stop cranking, and retry and it will fire up.
Of course when I try to replicate the no start, it won't replicate. So from here on out I will make sure my Torque Pro connects to the BAXF before cranking.
I know to look at the HPOP psi number.
I need to know the other parameters to look at during cranking. I am suspecting the STC, dummy plugs, or stand pipes with a leak by or drain down of oil.
Ford 6.0L Power Stroke Diesel :: Lost Power Now Won't Start - Bad Fuel?
This is a new truck to me 03 Excursion, the owner has done a lot, gave me receipts for a lot of work and cosmetically it just seems taken care of. About a year ago hpop, ficm, oem egr and 3 injectors. He wasn't happy with that mechanic and still having problems so went to a different (supposedly better) shop. This time turbo cleaned, all 8 injectors and passenger head was redone and put back on with oem bolts. Apparently it was found that a nut was dropped down valve cover by the first shop! Somewhere along the way the ICP and GP module has been replaced.
I've only driven it a couple times and seems great until last night. It was loosing power and in about 10 seconds died and wouldn't start back up. Pops but doesn't stay running. WIF dash light on and no CEL codes. Not sure where to start/what to do. I've paid for most of it and was planning to pay the rest and transfer title but I'm not comfortable doing that till I'm confident it's good to go.
I drained the separator and seemed to gush out like it should and don't think I saw water. I'm planning to take the sensor off the filter there, inspect and clean it but I don't imagine that's the problem. I do see oil coming on the back of the engine and front of tranny on the drivers side... maybe ICP is all oily and failed? I don't know much about these, just been trying to read. What should I do as some first steps? Do I need some sort of scanner? It seems like it's starving for fuel. It was about 1/4 of fuel when I bought it and filled it up the night I took it home and have put about 80 miles on it since. Is it possible it's got bad fuel or water?