Ford 7.3L Power Stroke (1999-2003) :: Ran Out Of Fuel With 1/8 Tank And No Low Fuel Light?

So my 7.3 started sputtering and lost power, died on the side of the road. I wasn't far from home put about 8 gallon of diesel in the tank with a couple of fuel jugs and it fired right up.

Gauge was reading 1/8 of a tank and low fuel light did not come on. (low fuel light comes on when you start) Gauge came up to about 1/2 after putting fuel in.

What happened? Gauge was always reliable and low fuel light always did work. Only work done to fuel system was had new tank straps put on a couple of months ago.

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Ford 6.0L Power Stroke Diesel :: Water In Fuel Light On After Changing Fuel Filter?

Changed fuel filters today. Now my water in fuel light is coming on. But the truck is not running any different no sputtering or anything. ????? Could this be human error

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Ford 6.7L Power Stroke Diesel :: 2011 - Tank Won't Getting Fuel?

2011 F4 56.7 L diesel will not allow fuel in the tank.

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Ford 6.7L Power Stroke Diesel :: Plastic Pull Handle Hanging On Bottom Of Diesel Fuel Tank

What it is or why there is a three inch pull handle hanging down on the bottom of the Diesel Tank on my niece new 2012 F350??? It is sitting hanging there begging to be snagged and ripped off the bottom of the tank!!!!! I'm at least going to Gorilla Tape it up to the bottom of the Tank.

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Ford 6.7L Power Stroke Diesel :: Hissing Noise From Fuel Tank

When I fuel up and open the cap on the filler neck I always hear a hiss. Never could figure if it was pressure or vacuum. Today, after changing oil, I opened my fuel filter bleeder to check for water and it just started slurping and gurgling with no diesel coming out. I lowered the truck, removed the fuel tank filler cap and heard the hiss. Raised back up and opened the filter bleeder and diesel came out. I now know the hiss is a vacuum. Is this normal? If this tank is vented I have a problem somewhere.

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Ford 6.7L Power Stroke Diesel :: Slight Leak From Titan Fuel Tank

I've had the Titan fuel tank installed for about a month now and am loving the extra range, although this morning I walked by the truck and got a slight whiff of diesel by the fuel filler door. I pulled out the flashlight to take a look, and noticed a really small, faint trail of diesel fuel running down the driver's side of the tank near the rear strap.

I crawled under the truck to inspect it as best as I could in the driveway, feeling around the sender, filler, and vent tube connections, and didn't notice any obvious puddles of diesel. About the most I got was some dampness around the sender unit seal, but it wasn't much, and could even be residue from the fuel lines dripping during installation of the tank. Based on where the trail down the side of the tank has formed, my best guess is it's going to be a filler or vent tube hose clamp that I didn't get tight enough.

Unfortunately I just filled the tank up last night and am headed out camping for the weekend this morning. I followed all the install instructions exactly, making sure to check the torque on the sender unit seal four times before installing the tank back in the truck because I didn't want to deal with any leaks, so I really hope it's not that seal. I also filled the tank up to the brim right after install and crawled all around it a day or so later and noticed no dampness or leaks. Needless to say, I'm not looking forward to dropping the tank again and then potentially waiting on parts if something is defective. I'm waiting on a call back from Titan to get their advice.

Below are a couple pics of the weepage. Obviously not a huge leak, but something I want to get taken care of ASAP.

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Ford 6.7L Power Stroke Diesel :: Whining Sound By Fuel / Def Tank On Startup

The truck now makes a whining sound for about 30-40 seconds on a cold startup from the fuel tank and def tank area . what could this be ? Its at the dealer for other issues also , the dealer said that it was my starter making the noise, I'm pretty sure the starter is attached to the motor and not located by the fuel tank....

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Fuel Gauge At E With 1/2 Tank?

2005 F250 Superduty Crewcab 4x4 6.0L diesel/auto

Wife drove the truck before me and bunched the floor mat under the pedals. I didn't notice the mat issue when I drove the truck today. I accelerated fully after doing a left turn onto a busy highway. The motor spun up hard with the accelerator floored but because of the mats, the pedal stuck all the way down. I was approaching stopped traffic while under full acceleration and I shut the engine off and pulled over to the shoulder all while braking hard ( it was a hell of a ride!). I freed the pedal and restarted the engine.

Now, despite a bit less than 1/2 tank of fuel (I have the 38 gal tank), the dash readout was showing "Low Fuel", the gas gauge was below E and the engine was running like it was running out of fuel. I turned the engine off again and left it off for 1/2 hour before restarting it but the gauge and engine still behaved the same. As I drove to the nearest diesel station, the engine was not running "right". Of course the station I pulled into had 1 diesel pump and the pump was broken.

Because I thought I might actually be out of fuel, an understanding stranger took me to the store to buy some gas cans and then to another station to get 6 gallons of fuel. I got back to the truck and added the 6 gallons of fuel. When I turned the key on, the fuel gauge immediately came up to 1/2 tank. I then drove to that other station and added another 15 gallons of fuel to fill it. This confirmed that I had about 18 gallons of fuel in truck when the "Low fuel" warning occurred.

So, what the heck was going on with the fuel gauge? I am sure the "Low Fuel" warning is tied directly to the gauge but why was the gauge reading low? Is it possible that the "Key-off" while under full acceleration followed by hard braking had confused the ECU? I am just trying to figure out if I have a fuel sender problem or a confused computer that corrected itself. Until this incident, the fuel gauge has never been a problem but the wife messing up the mats has been an issue!

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Ford 6.7L Power Stroke Diesel :: Fuel Gauge Is Showing Empty With About 45 Gallons In The Tank

The installation of the new 50 gal. Titan tank went well overall. Start up was smooth with no leaks but the fuel gauge is showing empty with about 45 gallons in the tank.

The sending unit was properly oriented ("clocked") so I'm guessing the electrical connector is not secure at the top of the sending unit. Not sure I can reach the connector without lowering the tank somewhat.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Run Out Of Fuel With Gauge Showing 1/4 Tank

For the second time in 6 weeks My 2004 F250 Powerstroke has run out of fuel with the gauge showing a 1/4 tank. First time it was just under a 1/4 showing I had it towed to dealer and they told me it had sucked in the filters requiring replace and flush of system. The told me that this happening very often and I would be replacing all of the injectors at my cost. I told them that I didn't want this to happen again and to check out the fuel gauge and sending unit and replace if in doubt. Well they checked it out and found nothing wrong, told me it was accurate and should not be an issue again. Now 6 weeks later on the Friday night before a holiday, it did it again, this time with over a 1/4 tank showing. I really don't want to spend 6 grand replacing injectors and would really like to trust my truck again, getting to the point that I'm nervous at 1/2 tank.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - How Auxiliary Fuel Tank Works

I recently purchased a 2003 F250 Super Duty with a 6.0L Powerstroke Diesel. The truck came with an auxiliary fuel tank in the bed, but how it works. There is a keyed switch in the cab next to another regular switch, and I have not had the courage to try either of them yet since the whole thing looks like a DIY job. I did look under the truck, and can see what appears to be some sort of solenoid setup.

Just wondering, how it works and if it is safe to operate. I do not see any rollover valve, and want to make sure I do not overfill the tank if I use it.

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Ford 6.0L Power Stroke Diesel :: Fuel Gauge Went To Empty Or Half With Full Tank

My fuel gauge acted pretty weird today. When I left my house today it was just above half a tank. I was sitting in traffic quite a bit and then looked down and it was below the e. I knew it wasn't empty so I kept going. Got to work. Went for lunch and it said full drove about 5 mins to eat and it went down to half a tank. What's going on? I am thinking of the fuel sender or wiring?

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Ford 6.7L Power Stroke Diesel :: Fuel Tank Leaking After Shutoff Valve Closed - Overflow?

I am scheduled to leave on a trip in the morning. I have installed an 85 gallon in bed auxillary fuel tank. I plumbed it in as per the instructions and the same as the last two I had in other trucks. After install I pumped 25 gallons in the aux to see how it worked. Every thing worked right. So yesterday I filled both tanks to the top and left the shutoff between them open.

This morning I noticed a puddle of diesel on the shop floor. Wiped it up and left for the golf course. Got home and found another puddle. I have closed the shut-off valve but it still seems to be leaking. It is not the plumbing I installed. It's hard to tell because I have a protector around the tank but it seems the leak is coming from the top. I just took a short run down the highway and reparked it. I have a can't miss appointment so when I get back I'll see how much has leaked.

Is there some kind of overflow on top the tank? Everything is dry where the aux tank is plumbed in and the air pipe seems to be fine. If the leak stops with the shutoff closed then I'm just gonna head out but if not then I'm gonna take down the shield and see what I can find, but I'd sure rather not.

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Ford 6.7L Power Stroke Diesel :: 2015 F250 Hard To Start When Fuel Level Reached 1/4 Tank

I recently bought a used 2015 F250. When the fuel level reached 1/4 tank it became hard to start. Sometimes up to 6 seconds of cranking to get it to start. I filled it up with fresh diesel and it fired up as soon as I turned the key. A week later the problem returned, this time I was above 1/2 tank. I run the recommended additives, I changed both fuel filters, but it didn't work. I have only had the truck 3 weeks, and it still has a warranty. There are no fault codes, and the truck run great once started. What could be wrong.

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Ford 6.7L Power Stroke Diesel :: Whining Sound / Low Fuel Pressure And Reduced Power Warning - Fuel Pump Just Died

So, I just had the fuel pump replaced on my '15 6.7 a month ago and it just died again. (next day edit: it didn't actually die, it showed all the same symptoms)

Same symptoms: whining sound, low fuel pressure warning, reduced power warning.

This time I'm 50 miles from home so I pulled off the road before it shut off. Interesting, I was in a hilly area and my low fuel warning came on too. We are waiting for a tow. I was considering trying to push on but don't want to get stuck in a dangerous spot on the highway. We're in a church parking lot.

So, last time this happened I was on flat road with about a half tank of fuel on a lunch break. I ran a mile after the warnings came on to feel out the issue and to see what would happen. I happened to be only about a mile away from my dealer so I drove that way. I got reduced power warning and then it cut power on me (limp mode). I made it to about 100 yards away before it cut off.

This time, I was in a hilly area at night on a windy two lane road with no shoulders in the woods. I was miles from civilization and was showing below a quarter tank of fuel. ~100 miles to EMPTY. I got the low fuel pressure warning first and then the reduced power mode before the whining noise started. I was climbing a hill on a curve at the time. I drove a quarter mile and then pulled off the road into a parking lot so I wouldn't be stuck on the shoulder. It didn't actually go into limp mode.

I let it sit a few minutes, talked it over with the wife and decided to call for a tow. After talking to the tow truck driver who said he would be an hour because he had to go find a bigger truck, I decided to see what I could do while I wait. I fired it back up and the fuel level dropped to below 1/8 and I was now showing 33 miles to EMPTY. I was parked on a hill with the back end up. I had backed the truck into a space to make it easier for the tow truck driver. I let it run a minute, checked for leaks and it seemed to run fine with no studdering or additional warning lights.

CEL was on but no new warnings. I put in my code reader and pulled the P0087. Just one code. I revved it a bit to see if there were any issues. It seemed fine so I decided to try my luck. I started driving towards home with the intention to stop at the first diesel station to fill up. Truck ran fine. After two minutes of driving gently, heart racing, my fuel level came back up and it now read 88 miles to EMPTY. I drove 11 miles to the nearest station and filled up. No issues. I shut it down. I fired it back up. Still no issues so with a full tank, I drove home the remaining 30 miles without issue.

Planning to take it in to the dealer Monday to get it checked. Could this be from an air pocked due to low fuel level and hilly terrain? Is my new pump dying already? Is there something else going on inside the tank or elsewhere?

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Ford 6.7L Power Stroke Diesel :: Aux Fuel Gauge And Fuel Pump Both Quit

I have my aux fuel tank pump hooked to upfitter 3. It has worked perfectly until this week. I started to transfer fuel and the aux fuel gauge and fuel pump both quit. The led on upfitter switch 3 still illuminates, but no fuel pump. I found fuse 9 on passengers kick panel is for upfitter 3. The fuse was good. Is there another fuse somewhere for the circuit I've missed? I can trouble shoot the wiring if necessary, but it's tough to do all behind the left side underbed box and not easy to get to. I've missed something simple before I go further????

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Low Fuel And Water In Fuel Lights Came On

For the last four months my 04 F350 has been having the same problem every now and then. Cruising down the highway at a decent speed and the fuel pedal/fuel shuts off. Only lasts seconds then re-engages. Two lights come on. Low fuel and water in fuel. I changed the internal fuel pump last week and it did it again tonight. The truck runs great otherwise except for an occasional death shake while stopped at a light. No codes came up and FICM is at 54.

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Ford 6.0L Power Stroke Diesel :: Slow Fuel Drip Off The Housing For Fuel Filter On The Engine

I have a very slow fuel drip off the housing for the fuel filter on the engine. Can't see where it's coming from. It started sometime after I changed the filter a couple of months ago.

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Ford 6.7L Power Stroke Diesel :: Low Fuel Pressure Light Came On

I have a '13 with 11,000 miles that the low fuel pressure light has come on a few times this winter. I took it to the dealer and told them what was going on. They only changed the fuel filters and didn't investigate any farther. The paper work also said it was the low fuel light and not the low fuel pressure light...

It was fine for a few days but then it happened again. The fuel pump would make some noise as well. The light comes on and the fuel pump makes noise when the temp is close to 0 and I accelerate to highway speeds. I am running winter blend fuel and running the Ford anti gel so the fuel shouldn't be gelling.

I stopped in at the dealer again about a week ago and the service manager wouldn't send anyone out to listen to the noise. He set up an appointment for today. Today it was -8 when I dropped it off at the dealer and the light didn't come on and there wasn't any noise. It is supposed to be cold overnight so they are going to keep it to see if they can get it to act up again. They called into Ford but no answer from them yet.

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