Tiguan :: Intake Manifold Failure - CEL Flashing / Rough Idle
Well my 39000 mile run of zero faults ended with a intake manifold failure. The check engine light came on whilst on a Yosemite trip, I checked fluids, etc, car was driving ok, but when I reached my destination I noticed a rough idle. Next time I started it a couple of days later the check engine light was flashing, and it was a rougher idle, so I knew enough not to drive it.
The closest dealer fixed it (no cost to me) under the power-train warranty (nice customer care from Michaels Fresno plus they had the parts in stock).
I learned a couple of things being stranded:
1) Problems happen but they can be accurately diagnosed and fixed.
2) $150 coverage for towing on my insurance policy doesn't get you very far. But I wanted to take it to VW to simplify any warranty work and have it repaired quickly, so I paid quite a bit of overage.
3) Tow trucks don't carry a family of 4, so the logistics of getting a rental car to get my family home wasn't simple.
4) If you have to be stranded, Yosemite valley with the free shuttles, is a pleasant place to be.
5) If you need a reminder just how good a car the Tig is to drive, just try renting a Jeep Compass for few days...
Diags for the record:
GFF found 9 faults: P0170, P0300, P0301, P0302, P0303, P0304, P0507, P068A, P2015. Found arm for intake runner flap came apart causing vacuum leak that caused engine misfires.
Parts
1 x 06J-133-201-AS Manifold
4 x 06J-998-907-B Repair Kit
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OK, car has 94K miles, never had anything done to it, and the timing belt stripped out a bunch of teeth and bent the valves, you know the usual deal.
Pulled the engine apart, and order a head gasket set and scored a low miles head from a salvage yard. I was told the engine it came from was running fine but had a damaged timing cover so they parted out the engine, when i got the head the timing belt gear was bent and cracked, but i couldn't see any other damage and all looked good so i put it all in, and after having some trouble getting good info on where the timing marks are suppose to go i got it all back together and went to fire it up, start and die a couple times, i figured it was the fuel system re-priming itself, car starts and is running rough, i give it a few small revs and above about 2K it seems to run fine, but has def misfires at idle.
While i was looking around the engine bay checking over stuff i can hear a definite buzzing sound coming from the injectors, which i can tell you isn't normal, and is causing my problem i believe. The injector plugs are pretty straight forward, so im pretty sure i have them in the right spots.
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View 5 RepliesDodge - Caravan :: 2012 - Shakes During Idle / Cylinder Head And Intake Manifold Replaced
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For the next month the car went from a slight shimmy during idle...progressed to strong shaking (its shakes, pauses, shakes...etc.) Finally another misfire code. Took it in and this is what the report says.
"Cylinder misfire on #4. Performed compression test found #4 cylinder compression at 100 PSI. All other cylinders at 150 PSI. Recommend to replace front cylinder head. Has burned exhaust valve seat. Replaced left cylinder head assembly."
About 2 months later check engine light comes on, car is over heating. Coolant bone dry. Replaced coolant, took it back in. They replaced the intake manifold?? Been slowly losing coolant. I have to replace it about every 2-3 months. I notice the car shakes worse when the coolant is low, with minimal shaking when coolant is replaced. Finally took it back in a few week ago when my husband got back from deployment. They said it was a loose bolt on the intake manifold causing the slow leak. They couldn't verify my complaint about the shaking.
Now, car still shaking. Its minimal on start up, gets worse the longer I idle. I can only feel the shaking while in idle. If I restart the car it goes back to minimal before progressing again. Took it back in. They verified the shaking, hooked it up to a computer, no codes or anything. Told me its normal. It CANT be normal, right? I neglected to check the coolant level before I took it back in. I left it with them saying they will look it over, but they don't think anything is wrong. This is exactly how it progressed when they ended up replacing the cylinder head. I have 1k miles left on the warranty, and am moving in 2 weeks 1500 miles away. I don't have time to wait for another code.
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I have a 2003 Camry 4 cyl. around 60,000 miles on odometer and for around 3 months the engine seems to have gotten louder while at idle. At the back of the engine around the plastic intake manifold area the engine is making a light banging / tapping noise. It never made this noise before. The engine idles fine and the drives normally. I always keep an eye on the fluid levels and they are up to par. I'm not sure what is going on and if I should just keep an eye on it. I have provided a link below to a video of the noise. The noise can be heard best starting around 15 seconds into the video and fades away around 26 seconds into the video. [URL] ....
View 1 RepliesCamry :: 2003 - Light Banging / Tapping Noise Coming From Intake Manifold Area
I have a 2003 Camry 4 cyl. around 60,000 miles on odometer and for around 3 months the engine seems to have gotten louder while at idle. At the back of the engine around the plastic intake manifold area the engine is making a light banging / tapping noise. It never made this noise before. The engine idles fine and the car drives normally.
I always keep an eye on the fluid levels and they are up to par. I'm not sure what is going on and if I should just keep an eye on it. I have provided a link below to a video of the noise. The noise can be heard best starting around 15 seconds into the video and fades away around 26 seconds into the video. [URL] .....
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I have a 2006 F150 screw 4.6 auto 116k miles that has evidence of a small coolant leak where the intake manifold joins the head. This is on the drivers side directly under the thermostat housing. The t-stat housing is dry and the hoses all appear dry. It's just wet right at the gasket where the manifold joins the head. Reservoir is still normal so it's not leaking too much just yet.
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I did not get the specific cel code but its what the guy told me at autozone.
Long story short. Washed engine, let sit for about 30 mins. Car started with flashing CEL and was "puttering" and very rough idle. Drove home took intake off and replace with stock, took spark plugs out and they were not wet. Then let it sit for about 15 mins. Started just fine. No CEL at all.
The accent saved the CEL and the guy told me that Cylinder 1 had a misfire.
My question is, should I do anything now even though the car seems to be running ok?
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